ZIBO HUIWEN can also make custom plastic casings for household circuit breakers according to customers' requirements. Customized manufacturing is beneficial in many aspects. It not only satisfies functional requirements but also enhances product competitiveness and users' experience.
1. Personalized Design, Enhancing Brand Image
Special Appearance: Special shapes, colors or brand LOGOs can be designed on the custom shells to enhance product recognizability and avoid homogenization.
- Market Differentiation: Targeted user groups (e.g., gamers and smart home users) can be appealed to with design elements (e.g., simplicity, tech look, cuteness).
2. Personalized Design, Strengthening Brand Image
Unique Design: Custom cases can be created with distinctive shapes, colors or brand LOGOs to increase product recognizability and prevent homogeneity.
- Market Differentiation: Attract specific user groups (e.g., gamers and smart home users) through aesthetic design (e.g., simplicity, tech look, cuteness).
2. Functional Design Optimization
- Heat Dissipation Performance: Optimize the design of heat dissipation holes or offer heat dissipation fin structures based on the amount of heat emitted by the router in order to prevent overheating and frequency decline.
- Signal Enhancement: Optimize the shape and material of the casing to reduce interference of Wi-Fi signals (e.g., avoiding metal coating).
- Structural Adaptation: Drill holes of high accuracy to match the position of internal circuit boards, antennas, or interfaces (e.g., USB, power button) in order to enhance assembly efficiency.
3. Greater flexibility in the choice of material
- Resistance: Flame-resistant ABS, heat-resistant PC, etc., with safety standards (such as UL94 fire resistance rating).
- Environmental legislation compliance: Recyclable plastic or bio-plastics in order to meet environmental regulations (such as RoHS, REACH).
- Enhanced sense of touch: Matte, satin, or skin finishes in order to improve touch and prevent fingerprints.
Target markets: Customized dust-proof/water-proof enclosures for industrial and outdoor uses (with ratings above IP54).
4. Production and Cost Control
- Tailor-made: Select mold designs based on the order scale (3D printing/silicone molds for small orders, injection molds for large orders) in an attempt to reduce the unit cost.
- Integrated Design: Reduce the number of parts with an integrated structure (such as snap-fit assembly instead of screws), ensuring simpler production.